Service portfolio for the dairy industry

Our service portfolio provides the solutions for both the general and the special requirements of dairies and cheese-making facilities. Typical examples are:

  • Integrated process automation from milk delivery to the filling process
  • Milk delivery
  • Heating lines
  • Storage, maturing and filling tanks
  • Mixing and stirring tank systems
  • ESL and UHT systems
  • Fruit cooking systems
  • Cooling systems, iced water storage
  • Container handling
  • Aseptic and sterile systems
  • Membrane filtration (UF, NF, MF, RO)
  • Butter machines
  • Separator control
  • Evaporation systems
  • Spray drying systems
  • Powder processing for milk, whey, lactose
  • Cheese processing systems (hard cheese, soft cheese, Mozzarella)
  • Salt bath controls
  • Whey processing
  • Heat recovery systems
  • Wastewater systems
  • Cooling systems
  • Energy data recording
  • Intelligent load management
  • Automatic tank management
  • Process level-wide management reporting
  • Migration of existing control systems

Dairy solutions with Plant iT:

The success of our customers is based, among other things, on the tried-and-tested functions of our in-house developed process control system Plant iT. The integrated functions provide intelligent solutions for the following areas:

  • Uniform material and raw material management
  • Order lists for production, cleaning and filling
  • Recipe-controlled program sequences
  • Route control for integrated tank and route management
  • Integrated monitoring functions for tanks and conveying routes
  • Technological classes for aseptic system areas (e.g. steam barriers)
  • Combination of continuous and discontinuous processes for the production of baby food with ingredient identification via label printer and barcode reader to ensure batch tracking
  • Data acquisition and display facilities for milk heaters according to EU Regulation 0852/2004
  • Production data acquisition and processing for drinking yoghurt filling plants with materials identification and batch traceability, including production to the Weihenstephan Standards
  • Batch traceability (pre and post-tracking) to EU Regulation 178/2002
  • Company-wide management reporting
  • Interfaces for connection to various ERP systems (e.g. SAP/R3, FELIX, CSB MS Dynamics)
  • Interfaces for connection of LIMS (Laboratory Information Management System)
  • Silo management for raw material management
  • Visu Recorder for training staff and optimising process sequences
  • Energy data management
  • Production data management for filling plants
  • Materials management and batch traceability for product tracing
  • Production and efficiency reports (DIN, OEE)
  • Management reporting for industry-wide reports



References
WARSTEINER Brauerei Haus Cramer KG, Germany Anheuser Busch InBev, USA Heineken Jiashan, China KWS SAAT AG, Germany Privatbrauerei Erdinger Weißbräu Werner Brombach GmbH, Germany Brillux GmbH & Co. KG, Germany J. Bauer GmbH & Co. KG, Germany Hilti GmbH Industriegesellschaft für Befestigungstechnik, Germany JUHAYNA, Egypt Grolsche Bierbrouwerij Nederland B.V., Netherlands BASF Construction Polymers GmbH, Germany
to our references

Register

Do you wish to download specialist articles, application stories or brochures from ProLeiT? Then please complete the mandatory fields * and confirm your entries by clicking on the “Submit” button. A link will be subsequently sent to the stated e-mail address. Click on this link to log on and to download all available files.

Captcha

By sending the contact form that I have completed I agree to the use and storage of my information by ProLeit AG for the purposes of processing this enquiry and that I agree to the online privacy statement.